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The FSW process parameters such as tool rotational speed, tool traverse speed, tilt angle, and tool offset influence the mechanical properties of the friction stir welded joints significantly. This study focuses on the mechanical properties of the dissimilar friction stir welding of AA 6061- T 6 and AA7075- T 6 aluminum alloys. The development of Friction Stir Welding (FSW) has provided an alternative approach for producing high-quality welds, in a fast and reliable manner. Tamjidy, Mehran Baharudin, B T Hang Tuah Paslar, Shahla Matori, Khamirul Amin Sulaiman, Shamsuddin Fadaeifard, Firouz Multi-Objective Optimization of Friction Stir Welding Process Parameters of AA 6061- T 6 and AA7075- T 6 Using a Biogeography Based Optimization Algorithm.
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The Pareto optimal frontiers for triple and dual objective functions are obtained and the best optimal solution is selected through using two different decision making techniques, technique for order of preference by similarity to ideal solution (TOPSIS) and Shannon’s entropy. In order to obtain the optimal values of process parameters that simultaneously optimize the ultimate tensile strength, elongation, and minimum hardness in the heat affected zone (HAZ), a metaheuristic, multi objective algorithm based on biogeography based optimization is proposed. A mathematical regression model is developed to determine the empirical relationship between the FSW process parameters and mechanical properties, and the results are validated. Hang Tuah Paslar, Shahla Matori, Khamirul Amin Sulaiman, Shamsuddin Fadaeifard, Firouz Multi-Objective Optimization of Friction Stir Welding Process Parameters of AA 6061- T 6 and AA7075- T 6 Using a Biogeography Based Optimization Algorithm Through analysis of variance (ANOVA), the welding voltage was the most effected parameter on tensile strength with percentage of contribution at 41.30%. It was found that the highest tensile strength (194.34 MPa) was obtained with the combination of a welding current of 115 A, welding voltage of 18 V and welding speed of 4 mm/s. L16 orthogonal array was used to obtained 16 runs of experiments.
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The range of parameter for welding current were chosen from 100 to 115 A, arc voltage from 17 to 20 V and welding speed from 2 to 5 mm/s. The strength of each specimen after the welding operations were tested and the effects of these parameters on tensile strength were identified by using Taguchi method. The welding current, arc voltage and welding speed were chosen as variables parameters. 2 mm thick samples of both base metals were welded by semi-automatic gas metal arc welding (GMAW) using filler wire ER5356. In this study, the effects of various welding parameters on tensile strength in joining dissimilar aluminum alloys AA 6061- T 6 and AA7075- T 6 were investigated. Proper selection of the welding parameters can result in better joining.
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